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If an alarm keeps coming back after you’ve acknowledged it,
9 times out of 10 the system is doing exactly what you told it to do ![]()
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Alarm keeps coming back after Acknowledged it
Acknowledge ≠ clear the condition ![]()
Mini example:
High pressure alarm at 8 bar ![]()
Process is actually at 9 bar ![]()
You acknowledge on SCADA
… but the PLC still sees PV > 8, so the alarm reappears ![]()
→ Correct behaviour ![]()
Typical causes I see ![]()
Process condition still TRUE (switch made, trip active, PV beyond limit)
Chattering around setpoint because there’s no hysteresis / deadband or delay ![]()
Comms glitches or bad tag quality that look like process trips
Alarm built as an “event” instead of a stable “state” ![]()
PLC latch + reset philosophy not aligned with HMI acknowledge ![]()
For chattering
:
If a temp alarm is at 50 °C
and PV oscillates 49.8–50.3 °C ![]()
, you’ll see alarms flicker forever ![]()
without a reset band or delay ![]()
What I’d check first ![]()
Is the field condition genuinely cleared? (transmitter, switch, trip contact)
Is the PLC bit still TRUE even after you think it’s fixed?
Is there hysteresis / deadband and an on-delay on the alarm?
Any comms quality / timeout / bad quality flags?
Is this alarm latched in PLC and waiting for a proper reset?
Read Full Article Here: Alarms That Keep Reappearing Even After Acknowledgement
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#SCADA #PLC dcs #ProcessControl #IndustrialAutomation #AlarmManagement #ControlSystems #Instrumentation #Maintenance #Operators #Engineering #Troubleshooting
