Analog vs digital inputs

:gear: Analog vs Digital Inputs β€” Basic but Very Important

Every PLC/DCS engineer must clearly understand this difference :backhand_index_pointing_down:


:green_circle: Digital Input (DI)

:right_arrow: Reads only 2 states

:white_check_mark: ON / OFF
:white_check_mark: 1 / 0
:white_check_mark: TRUE / FALSE


:brain: Examples of Digital Inputs

:small_blue_diamond: Push buttons
:small_blue_diamond: Limit switches
:small_blue_diamond: Proximity sensors
:small_blue_diamond: Motor run status

:backhand_index_pointing_right: Signal is either ON or OFF


:blue_circle: Analog Input (AI)

:right_arrow: Reads continuous varying values

:bar_chart: Not just ON/OFF
:bar_chart: Actual measurement values


:brain: Examples of Analog Inputs

:thermometer: Temperature transmitter
:high_voltage: Pressure transmitter
:dashing_away: Flow transmitter
:oil_drum: Level transmitter

:backhand_index_pointing_right: Typical signals:
:small_blue_diamond: 4–20 mA
:small_blue_diamond: 0–10 V


:rocket: Key Difference

:green_circle: Digital Input β†’ Discrete state
:blue_circle: Analog Input β†’ Continuous value


:factory: Real Example

:small_blue_diamond: Tank Low Level Switch β†’ Digital Input
:small_blue_diamond: Tank Level Transmitter β†’ Analog Input


:warning: Important for PLC engineers

:backhand_index_pointing_right: Digital signals are simple
:backhand_index_pointing_right: Analog signals require:

:small_orange_diamond: Scaling
:small_orange_diamond: Filtering
:small_orange_diamond: Calibration


:bullseye: Simple understanding

:green_circle: Digital = YES / NO
:blue_circle: Analog = HOW MUCH?


:light_bulb: Every automation system is built using a combination of Analog + Digital signals


Video

#PLC #Instrumentation Automation #ControlSystems #IndustrialAutomation #ProcessControl #Engineering #Sensors dcs #Industry40 :rocket: