Interlocks vs Trips vs Permissives

Interlocks vs Trips vs Permissives โ€” Explained Simply

These three terms are everywhere in PLC, DCS, and SIS systemsโ€ฆ
But many engineers still confuse them :backhand_index_pointing_down:

:green_circle: Permissive

:right_arrow: Condition required to START equipment

:backhand_index_pointing_right: โ€œCan I start the machine?โ€

Example:
:small_blue_diamond: Lube oil pressure healthy
:small_blue_diamond: Cooling water available
:small_blue_diamond: Valve in correct position

:white_check_mark: If all conditions are OK โ†’ Equipment can start

:yellow_circle: Interlock

:right_arrow: Prevents wrong or unsafe operation during running condition

:backhand_index_pointing_right: โ€œShould this action be blocked?โ€

Example:
:small_blue_diamond: Prevent motor start if valve closed
:small_blue_diamond: Prevent pump operation at low tank level

:high_voltage: Mainly used to avoid equipment/process damage

:red_circle: Trip

:right_arrow: Immediate shutdown during dangerous condition

:backhand_index_pointing_right: โ€œStop NOW for safety!โ€

Example:
:fire: High-high pressure
:fire: High temperature
:fire: Fire & gas detection

:police_car_light: Equipment/system shuts down automatically

:brain: Simple comparison

:green_circle: Permissive โ†’ Allows START
:yellow_circle: Interlock โ†’ Prevents wrong action
:red_circle: Trip โ†’ Forces SHUTDOWN

:factory: Real example โ€” Pump System

:white_check_mark: Permissive โ†’ Tank level healthy โ†’ Pump allowed to start
:warning: Interlock โ†’ Discharge valve closed โ†’ Pump start blocked
:police_car_light: Trip โ†’ Motor overload โ†’ Pump trips immediately

:backhand_index_pointing_right::backhand_index_pointing_right: Video Lessons:

:bullseye: Key takeaway

:one: Permissive = Start permission
:two: Interlock = Operational protection
:three: Trip = Emergency shutdown

:light_bulb: Simple understanding

:backhand_index_pointing_right: Before Start โ†’ Permissive
:backhand_index_pointing_right: During Operation โ†’ Interlock
:backhand_index_pointing_right: During Danger โ†’ Trip

#Instrumentation #PLC #SIS #ProcessSafety Automation #ControlSystems #IndustrialAutomation #Engineering dcs #FunctionalSafety :rocket:

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