If transmitter fails but controller is active, what happens to loop performance in most industrial control systems?
A. Stable Control
B. Improves control
C. No control
D. Full control
What’s happening in the loop?
A basic control loop needs three key elements:
- Transmitter → provides PV (feedback)
- Controller → calculates action
- Final element → executes control (valve, drive, etc.)
If the transmitter fails, the controller loses the PV (Process Variable).
Why this leads to No Control
The controller works based on error:
Error=SP−PV
If PV is missing or invalid:
- Controller cannot calculate error correctly
- Output becomes unreliable or frozen
- Control action becomes meaningless
Real Industrial Behavior
Depending on system design, one of these happens:
- Controller goes to manual mode
- Output holds last value (freeze)
- Output goes to fail-safe (0% or 100%)
In all cases:
Closed-loop control is lost → effectively NO CONTROL
Why other options are wrong
Stable Control
Needs valid feedback → not possible without transmitter
Improves Control
Impossible without measurement
Full Control
Opposite situation → requires all elements working
Final Understanding
A control loop without feedback is like:
Driving a car with your eyes closed
You may still press the accelerator (controller active),
but you have no idea what’s happening in the process.
Practical Insight (Important)
In real plants:
- Transmitter failure is treated as a critical fault
- Safety systems (SIS) or alarms will trigger